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Complete Set of Quenching Equipment

Author:Sifang Sanyi    Date:2013-11-25 18:43

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      感应加热设备 金属热处理 动态无功补偿 PC钢棒 高频焊机 高频开关电源  感应加热设备 金属热处理 动态无功补偿 PC钢棒 高频焊机 高频开关电源  感应加热设备 金属热处理 动态无功补偿 PC钢棒 高频焊机 高频开关电源  感应加热设备 金属热处理 动态无功补偿 PC钢棒 高频焊机 高频开关电源
      感应加热设备 金属热处理 动态无功补偿 PC钢棒 高频焊机 高频开关电源  感应加热设备 金属热处理 动态无功补偿 PC钢棒 高频焊机 高频开关电源  
        compressor crankshaft              double tank circuit machine tool 
 
      感应加热设备 金属热处理 动态无功补偿 PC钢棒 高频焊机 高频开关电源  感应加热设备 金属热处理 动态无功补偿 PC钢棒 高频焊机 高频开关电源  感应加热设备 金属热处理 动态无功补偿 PC钢棒 高频焊机 高频开关电源  感应加热设备 金属热处理 动态无功补偿 PC钢棒 高频焊机 高频开关电源
                              twin camshaft quenching 
Application Scope

Quenching heat treatment of metal workpiece.

Function Structure

Complete set of quenching equipment is mainly composed of quenching machine tool, quenching power supply (medium frequency power supply, high frequency power supply, super-audio frequency power supply) and cooling equipment. The quenching machine tool is composed of machine tool bed, upper and lower clamping mechanism, clamping and rotating mechanism, cooling system, quenching liquid circulation system and electric control system. Customer can select quenching machine tool as per quenching technics. For special workpiece or technics, the quenching machine tool can be designed and manufactured according to heating technics requirement.

 

      Quenching power supply generally selects parallel induction heating power supply. In order to stabilize quenching frequency to adapt multiple workpiece specifications, tank circuit of quenching power supply need to select quenching transformer. 

感应加热设备 金属热处理 动态无功补偿 PC钢棒 高频焊机 高频开关电源  感应加热设备 金属热处理 动态无功补偿 PC钢棒 高频焊机 高频开关电源  感应加热设备 金属热处理 动态无功补偿 PC钢棒 高频焊机 高频开关电源  感应加热设备 金属热处理 动态无功补偿 PC钢棒 高频焊机 高频开关电源

Technical Features

Ø  Perfect structure design

1.Integration design of switchgear rectifying cabinet and inverter output cabinet, with compact structure and small size.

2.The power supply selects DC chopper mode to ensure the grid side power coefficient≥0.92 and a relative lower harmonic content.

3.High standard electromagnetism compatibility design, electromagnetism radiation meets national standard. Closed cabinet design, meeting rigor environmental requirements on site.

4.The shape of quenching inductor is decided by workpiece and quenching technics, and the inductor is well-made.

 Ø   control system

1. PLC program control or CNC numerical control is optional.

2. AC full digital servo control, numerical control system adopts every advanced control circuits to reduce position tracking error to minimum, and compensate nonlinear error of static/kinetic friction of mechanism system automatically.

3. Quenching machine tool and power supply has perfect protection function with reliable working and low failure rate.

   * Can be customized according to user’s requirement.

 

* equipment selection

Ø  penetration heatingA kind of heating method that heat treatment layer is less than current thermal penetration depth, and with suitable specific power density.

Workpiece surface superheat is small, with thin thermal transition layer and high heating efficiency (quenching efficiency is 30~40%)

      Ø  power

power density (specific power)The ratio of the power acquired by the workpiece to the heating surface.


                  kW/cm2                       simultaneity heating quenching                          continuous heating quenching
              Quenching method               specific power scope               commonly used specific power                specific power scope                commonly used specific power
               M.F. quenching                0.5~2.0                0.8~1.5                1.0~4.0                2~3.5
               H.F. quenching                0.5~3.5                0.8~2.0                1.0~4.0                2~3.5

 

For workpiece with complicated shape (gear, keyway, eyelet), select lower limit.

For inner hole, flat surface, simple shape compact structure shaft and big workpiece, select upper limit.

 

Ø  power

   

For workpiece with complicated shape (gear, keyway, eyelet), the frequency should be lower.

 

Ø   power distribution

感应加热设备 金属热处理 动态无功补偿 PC钢棒 高频焊机 高频开关电源
   感应加热设备 金属热处理 动态无功补偿 PC钢棒 高频焊机 高频开关电源
(simultaneity factor)0.8~0.9 
 
 


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